2026-09-15
A new energy equipment maker producing power conversion and storage equipment needed encapsulation that could withstand outdoor conditions, high voltage, and continuous operation. The company wanted a supplier able to support rapid product iterations.
With several new models in the pipeline, the client needed a material partner that could keep pace with changing specifications rather than a one-off product purchase.
Earlier materials performed acceptably in the lab but showed inconsistent behavior in the field, and the client lacked the documentation needed for some export markets.
The client partnered with a potting compound manufacturer offering in-house formulation and OEM/ODM flexibility. A silicone potting compound with 1.5 W/m·K thermal conductivity and high dielectric strength was selected, with samples validated on the client's own assemblies.
| Parameter | Value |
|---|---|
| Thermal conductivity | 1.5 W/m·K |
| Hardness | Shore A 40 |
| Operating range | -50°C to 200°C |
| Cure | Room-temperature / heat accelerated |
The supplier supported the project from first article to mass production, adjusting the cure profile to the client's line and providing full documentation for export. As new models were introduced, grades were reviewed jointly to keep pace with evolving requirements.
Silicone's wide temperature range, weather resistance, and dielectric strength matched the demands of outdoor new energy equipment. Its long-term elasticity absorbs vibration and thermal expansion, helping electronics survive years of continuous operation in the field.
The client standardised on the supplier's silicone grades across multiple programs, gaining both technical support and supply stability as its new energy portfolio expanded.
Alongside the material, the supplier offered responsive technical support and consistent lead times, which gave the client confidence to plan production across multiple programs. Reliable export documentation further simplified shipping to overseas customers and reduced administrative friction. The relationship continues to grow as the client broadens its new energy product range and enters new markets, with encapsulation treated as a dependable, long-term supply category.
New energy products reward a strategic supply relationship. A new energy silicone supplier with in-house manufacturing can adapt grades quickly and keep quality consistent as volumes grow.