नवीनतम कंपनी केस के बारे में Shenzhen Hanast New Material co.,LTD प्रमाणन

Background

A Vietnam-based charging infrastructure program was scaling up DC fast charging piles for highways and commercial sites. The engineering team needed an encapsulation material that could survive continuous high-power operation while keeping production simple and cost predictable. Because the program was export-oriented, documentation and consistency were as important as raw performance.

The Challenge

• Continuous fast-charging cycles generating concentrated heat
• Outdoor exposure to rain, dust, and temperature swings
• Tight project timelines with volume ramping quickly
• Demand for OEM-level documentation and batch consistency
• Pressure to keep unit cost down without compromising reliability

Early prototypes used a general-purpose resin that discolored and hardened over time, and the material was difficult to dispense consistently at the required throughput.

Evaluation Criteria

Why a Potting Compound Manufacturer Beat Trading Companies

The client shortlisted several vendors and chose a potting compound manufacturer with in-house formulation. Direct factory engagement meant faster formula iteration, transparent quality control, and pricing that held up as volumes grew. The vendor was also a proven China potting compound factory, giving the project confidence in export logistics, customs experience, and documentation.

The Solution

Hanast supplied an RTV-2 silicone potting compound engineered for DC fast-charging modules, combining 1.5 W/m·K thermal conductivity with high dielectric strength and long-term elasticity. The team provided samples, thermal-cycling test data, and application support from first article to mass production, and adjusted the cure profile to match the client's line speed.

Implementation

After an initial sample round, Hanast delivered a slightly adjusted grade with lower viscosity for easier dispensing and a color match for the client's branding. Batch-to-batch consistency was verified against reference data, and the client ran its own accelerated aging tests before releasing the material to production.

Results

• Improved heat dissipation and module reliability under fast charging
• Consistent material performance across production batches
• Reduced assembly rework through tailored cure and viscosity
• Faster qualification driven by direct engineering support
• Predictable cost and dependable export supply

Building a Long-Term Supply Relationship

With a stable material and a responsive manufacturing partner, the program moved from prototype to volume production without redesign. The client now treats encapsulation as a strategic supply category, reviewing grades jointly with Hanast as new charger models are introduced.

About Hanast

Shenzhen Hanast New Material Co., Ltd. manufactures RTV-2 liquid silicone and potting compounds from a 40,000㎡ base established in 2010, exporting 70–80% of output to clients including ABB, Apple, Foxconn, and BYD. Reach out to discuss encapsulation for your DC fast charging pile program.